Asset Lifecycle Management


Asset Lifecycle Management

Through efficient and effective management of assets throughout their life cycle (from design to decommissioning), Morgan Sindall supports our customers to achieve optimal return of their assets. It starts with the right selection of assets considering full lifecycle costs, designing of equipment ensuring easy operability and maintainability (Early Asset Management) and continues with implementation of best practices for maintenance and operation.

Our people provide the knowledge to our clients for implementation of state of the art and modern asset care methodologies as Total Productive Maintenance, Reliability Engineering, Early Asset Management and Digitalisation/IoT.  We are partners of site engineering teams to perform design reviews, define asset criticality, develop risk based calibration and maintenance plans, identify and eliminate equipment failure root causes.


Our Services during Projects:

  • Review design of equipment and installation for maintainability and operability by using latest techniques (3D, AR etc.)
  • Early set-up of ALM work processes (Early Asset Management/EAM) and corresponding EAM project reviews
  • Development of maintenance & calibration plans and contracts
  • Generation of Spare Part Lists and set-up of spare parts supply concepts
  • Development of asset management strategy and maintenance programs
  • Defining data management concepts to transfer project data to lifecycle data efficiently
  • Providing training during production ramp-up to transfer know-how from project to user


Our Services during Use of Equipment:

  • Optimisation of maintenance and calibration plans by assessing potential failure modes and failure characteristics (FMECA, RCMs)
  • Development of work instructions for maintenance and calibration execution
  • Equipment Failure investigations (RCA) and analysis of reliability data to identify improvement opportunities
  • Execute projects to design out of non-reliabilities
  • Optimising of spare parts inventory by balancing between capital costs and availability requirements
  • Assessing maturity level of asset management processes in site engineering organisation to identify improvement opportunities
  • Consulting and coaching of Best practices to support TPM implementation
  • Implementation support for Computerising and Digitalisation of asset management processes (CMMS, mobile maintenance, condition monitoring/IoT, equipment failure prediction)


Our Services during Decommissioning:

  • Development and execution of decommissioning plans considering HSE and quality risk
  • Clean up of documentation and asset lifecycle data


  • Early Asset Management Project Reviews
  • Maintainability & Operability Design Reviews
  • Development of Maintenance Plans
  • Early Spare Part Management
  • Efficient Data Management
  • Set-up of Work Procedures and Best Practices
  • Start-up Support
  • Reliability Engineering
  • Improvement of Asset Management Processes
  • Digitalisation
  • Risk-based Calibration
  • Contractor Management
  • Decommissioning Support

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Our Case Studies

  • New Production Facility to Support the Manufacturing Monoclonal Antibodies (mAbs)

    Our customer a leading pharmaceutical manufacturer needed to increase the production capacity of monoclonal antibodies as bio-pharmaceutical drug substance using mammalian cell cultures.

Further Capabilities

  • Consulting

    We offer expert, individually tailored consultant services to our clients in the feasibility stages of new facilities or processes, tech transfers and scale-ups.

  • Project Management & Controlling

    With our hands-on approach to project delivery strategies, our experienced project managers and their teams define and manage schedules, budgets and deliverables throughout the project lifecycle.

  • Facility Design

    We specialise in full facility design, integrating complex functional processes and laboratories throughout their entire life cycle.

  • Virtual Reality & 3D Solutions

    Our clients demand the latest and most effective digital tools in the delivery of our designs.

  • Process Engineering

    We understand our clients’ operational and quality process needs, applying industry leading ideas from some of the best minds in our field.

  • Laboratories

    Intelligent environments and smart processes. Innovative integrated laboratory solutions delivered by our expert engineers, scientists and architects.

  • Building Services

    Flexible and high performance building services that are dynamic and responsive to the environmental needs of our clients.

  • Functional Safety Management

    We ensure our clients meet their regulatory safety obligations. We offer complete lifecycle functional management; bringing process and operational expertise together with the latest analysis tools.

  • Construction Management & HSE

    Our robust CM tools and skilled teams enable us to develop specific plans that deliver projects safely and to scope, time and budget.

  • Technology Transfer & Scale-up

    We design and incorporate innovative processes that can be scaled up or easily transferred to other locations.

  • CQV Services

    We support our clients with efficient commissioning, qualification and validation activities and ensure a punctual system handover for a successful start-up.

  • GxP Compliance Services

    Our experts have in-depth knowledge in all GxP areas and support you in complying with regulatory requirements.

  • Responsible Person / Qualified Person & Regulatory Affairs

    We offer efficient support through our FvPs/QPs, Quality and Regulatory Affairs managers in the areas of GMP and GDP.

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