Facility Design

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Facility Design

We specialise in a fully integrated facility design service to deliver equipment, buildings and laboratories for the pharma, biotech, medtech, fine chemicals and energy sectors. With two decades of project experience, we are proud of our long-term client relationships, meeting their needs on time and within budget.

From pilot scale to production scale facilities, together with complex modelling of process skids and superskids, we combine the latest 3D modelling techniques in pipework and architectural design, with the latest tools such as virtual reality walkthroughs and laser scanning. This process ensures we provide safe, constructible plant designs which optimise the transfer to construction site.

Services

  • Integrated 3D design (all disciplines)
  • Concept and studies (process, equipment, automation, instrumentation, GMP, containment, personnel / material flow, etc.)
  • Concepts and studies (heating, ventilation / climate, cold, sanitary, electrical)
  • Laboratory - Concept design
  • Laboratory - Animal facilities design
  • User Requirement Specification (URS) Development
  • Technical risk management
  • Authority investigation, building input
  • Layouting / process architecture
  • Constructability simulation
  • Installation and routing studies
  • Equipment layouts
  • Construction and workshop drawings
  • Detailed as-built measurement for modifications and optimisation in existing plants
  • As-built documentation
  • Design and sizing of low and mid voltage distribution systems
  • Specification and sizing for process instrumentation
  • Hazard assessment and method statements
  • BIM
  • Stress calculation
  • Piping Isometrics
  • PED classification
  • Specification and sizing for electrical systems / installations
  • Design and sizing of motor control centre
  • Design and sizing of safety instrumentation
  • Loop, pneumatic and hydraulic diagrams
  • Design and specification of safety control systems (SIS)
  • Design and specification of basic process control system (BPCS)
  • Design and specification of decentralised control system (DCS)

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Our Case Studies

  • New Production Facility to Support the Manufacturing of Antibody-Drug Conjugate Medicines

    Our customer, a leader in research-focused healthcare with combined strengths in pharmaceuticals and diagnostics required a new production facility for antibody-drug conjugates.

  • Greenfield Expansion for Solids Dosage Form Medicines

    Our customer, a leading pharmaceutical manufacturer required a significant increase in capacity of solid dosage form medicines.

  • New Production Facility to Support the Manufacturing Monoclonal Antibodies (mAbs)

    Our customer a leading pharmaceutical manufacturer needed to increase the production capacity of monoclonal antibodies as bio-pharmaceutical drug substance using mammalian cell cultures.

  • Expansion of R&D Building with New Pilot Plant for Continuous Drug Production

    Our customer, a leading pharmaceutical manufacturer required a new pilot plant for continuous drug production.

  • Modernisation of API production building

    Our customer, a leading pharmaceutical manufacturer needed a state-of -the-art manufacturing plant for their new blockbuster blood pressure product.

Further Capabilities

  • Building Services

    Flexible and high performance building services that are dynamic and responsive to the environmental needs of our clients.

  • Consulting

    We offer expert, individually tailored consultant services to our clients in the feasibility stages of new facilities or processes, tech transfers and scale-ups.

  • Project Management & Controlling

    With our hands-on approach to project delivery strategies, our experienced project managers and their teams define and manage schedules, budgets and deliverables throughout the project lifecycle.

  • Process Engineering

    We understand our clients’ operational and quality process needs, applying industry leading ideas from some of the best minds in our field.

  • Virtual Reality & 3D Solutions

    Our clients demand the latest and most effective digital tools in the delivery of our designs.

  • Laboratories

    Intelligent environments and smart processes. Innovative integrated laboratory solutions delivered by our expert engineers, scientists and architects.

  • C&Q / QA / QP / MDR

    We support our clients in efficient and integrated commissioning and qualification, quality assurance, qualified person and medical device regulation activities.

  • Construction Management & HSE

    Our robust CM tools and skilled teams enable us to develop specific plans that deliver projects safely and to scope, time and budget.

  • Functional Safety Management

    We ensure our clients meet their regulatory safety obligations. We offer complete lifecycle functional management; bringing process and operational expertise together with the latest analysis tools.

  • Technology Transfer & Scale-up

    We design and incorporate innovative processes that can be scaled up or easily transferred to other locations.

  • Asset Lifecycle Management

    We support our clients in managing their facilities and deliver operational savings in their work processes, from installation through to decommissioning.

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